High Voltage Interlock Loop Connector Market Size

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The electrical safety of the battery pack, wire harnesses, connectors, DC-DC, moto controller, power distribution box, protective cover, etc. is ensured by the high voltage interlock loop (HVIL), a safety mechanism used in high voltage systems. It mainly consists of a circuit that checks the condition of high voltage connectors in electric and hybrid vehicles and, in the event of an abnormality, instantly disconnects the connector from its supply. According to the international standard ISO 6469-3:2001, "Protection of Persons Against Electric Hazards," electric road vehicles must comply with certain safety requirements. High-voltage interlock devices should be used with the EV's high-voltage components.

From the perspective of system security, every potential risk must be tracked by the right technology to lower the likelihood that it will occur. Unexpected power outages are one of the dangers associated with electric cars. The car may lose electricity due to a power outage. When a high-voltage connection becomes loose, unplugged, or broken while the electric vehicle is in operation, HVIL functions as a circuit breaker and alerts the driver.

KEY DRIVERS: 

• Ensure the complete high voltage circuit's integrity and continuity so that the HV system operates in a sealed environment to increase safety.

A low-voltage signal is used by the high-voltage interlock protection mechanism to gauge the high-voltage circuit's integrity and continuity. In particular, it makes use of a modest current of 12V to check the integrity of the complete high-voltage electrical system and determine whether the plugs on the high-voltage circuit are put in their proper locations and are not excessively loose. There must be no short circuits or open circuits when installing any high-voltage parts or connectors. According to the figure, the lines of the high-voltage interlock system are represented by a pair of tiny pins on the high-voltage plug and header.

• Prevent live plugging and unplugging of high voltage connectors from damaging high voltage terminals via arcing.

RESTRAIN:

• Human mistake is another danger posed by electric automobiles.

Manually disconnecting the high voltage connection points while a high voltage system is in use is extremely risky. The complete circuit voltage is applied to both ends of the disconnection point at the time of separation. This transient voltage has the potential to penetrate the atmosphere and harm nearby people and property.

• Facilitating quick, secure charging while easing

• Sudden power failure

OPPORTUNITY:

• The high voltage system is turned off or its integrity is compromised while in use, security protection should begin.

For usage with batteries, motors, electric controllers, and high-voltage systems, high-voltage interlock connectors are required. The EV connector's safety in use is ensured by the HVIL design. It can connect a device and a ground point in addition to the high-voltage connection between two devices, which effectively controls the voltage between the two devices. or avoid unintentional contact. Based on various positions, HVIL connections are separated into male and female connectors. High-voltage male and female connectors are typically used in tandem to create a full connection system. EV wire hamess, which consists of connectors and cables, is used to link various high voltage components to one another. To make sure there is electrical contact between them, use mechanical devices like screws or nuts.

CHALLENGES:

• The goal of high voltage interlock connections is to prevent unintentional contact between high-voltage conductors connected at the endpoints of the

circuit.

When electricity is cut off to a circuit, it also avoids arcing or sparking across disconnected devices. HVIL Connectors include the following features: The maximum operational voltage for HVIL connections is up to 1000V, with a wide operating temperature range of -40°C to +140°C. There are numerous types of EVs that use high-voltage interlock connectors. The temperature range requirements are relatively high due to the various working settings and operating conditions of these vehicles.  Dependable sealing system. waterproof level of IP6K9K. Water vapor cannot enter the connector cavity thanks to its sealing structure, which guarantees effective insulation under high voltage.

• Supply chain issues with a robust, modular architecture.

MARKET SEGMENTATION

By Type

• Wire to wire connector

• Wire to board connector

• Board to board connector

By Application

• Automobile Industry

• Distribution Station

• Industrial Manufacturing

• Others

REGIONAL ANALYSIS

The Asia Pacific High Voltage Interlock Loop (HVIL) Connector market is anticipated to increase significantly during the forecast period, mostly as a result of the expansion of end-user industries in the area. The predicted growth of developing economies like China and India is thanks in large part to the region's rapid growth, considerably contribute to the global market. end-user industries' potential in these nations.

The European market is anticipated to record a constant rate of revenue increase over the projection period. The High Voltage Interlock Loop (HVIL) Connector market report's principal geographic regions include North America.

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REGIONAL COVERAGE:

North America

• US

• Canada

• Mexico

Europe3

• Eastern Europe

  • Poland

  • Romania

  • Hungary

  • Turkey

  • Rest of Eastern Europe

• Western Europe

  • Germany

  • France

  • UK

  • Italy

  • Spain

  • Netherlands

  • Switzerland

  • Austria

  • Rest of Western Europe

Asia Pacific

• China

• India

• Japan

• South Korea

• Vietnam

• Singapore

• Australia

• Rest of Asia Pacific

Middle East & Africa

• Middle East

  • UAE

  • Egypt

  • Saudi Arabia

  • Qatar

  • Rest of Middle East

• Africa

  • Nigeria

  • South Africa

  • Rest of Africa

Latin America

• Brazil

• Argentina

• Colombia

• Rest of Latin America

KEY PLAYERS

Some of key players of High Voltage Interlock Loop (HVIL) Connector Market are Rosenberger, Amphenol, Staubli, Ampere EV, Guchen Electronics, Continental Engineering Service, Band It Idex (Idex), Aptiv, Molex, Yazaki, Hirose Electric, Sumitomo Electric, Aces Group, Taixing Linghang Electrical Connector and other players are listed in a final report.

Amphenol-Company Financial Analysis