Smart Manufacturing Market Size, Share and Segmentation, By Component (Hardware, Software, Services), By Technology (Machine Execution Systems, Programmable Logic Controller, Enterprise Resource Planning, SCADA, Discrete Control Systems, Human Machine Interface, Machine Vision, 3D Printing, Product Lifecycle Management, Plant Asset Management), By End-Use (Automotive, Aerospace & Defence, Chemicals & Materials, Healthcare, Industrial Equipment, Electronics, Food & Agriculture, Oil & Gas, Others), By Regions and Global Market Forecast 2024-2032

Smart Manufacturing Market Report Scope & Overview:

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The Smart Manufacturing Market Size was esteemed at USD 291.87 billion in 2023 and is supposed to arrive at USD 880.42 billion by 2032 and develop at a CAGR of 14.8% over the forecast period 2024-2032.

Smart manufacturing enhances efficiency and productivity through automation, real-time data analytics, and integrated solutions. Predictive maintenance keeps IoT-connected machines and equipment running seamlessly, and automated workflows ensure that everything is running at maximum capacity. Advanced smart solutions and data analytics provide agility and responsiveness manage market changes better and allow for personalized production. Smart and integrated solutions ensure that processes and operations are streamlined, and energy is used sparingly, which directly benefits sustainability and the green credentials of the factory. Finally, quality control is maintained through linking supply chain and manufacturing operations ensuring that industry standards are always met.

The budget proposes committing to sustainable development with the funding of the promotion and spreading of electric vehicles and their charging infrastructure across the nation. The initiative will benefit the country by reducing carbon emissions and creating a market for green mobility.

The two most common industries of industry 4.0 are information technology and automobile industry. Consequently, in the market, the automotive industry has assisted the manufacturers to easily create an automated assembly line. An automated assembly line helps the manufacturer not only to automate vehicle parts but also to automate in making the whole car.

In Siemens and Boeing (2023): Partnered to develop and implement a revolutionary automated NDT system for inspecting airplane wings. This system utilizes robotics and advanced sensors to perform ultrasonic testing on wing structures, ensuring structural integrity and reducing inspection time by up to 50%. This collaboration exemplifies how leading manufacturers are embracing cutting-edge NDT technologies to streamline production processes and enhance aircraft safety.

According to one of the survey, “the use of 3D printing has seen a 10%-point increase from 2022-2023; however, only 28% of companies view it as a potential solution to their business challenges. While more respondents are adopting 3D printing, a significant portion 26% remains at the awareness stage. This may be due to the diverse applications of 3D printing, such as its extensive use in prototyping with polymers for testing product ideas.”

Every other industry has created an important market that industrial automation has made due to its various advantages and opportunities. Therefore, it does not matter in which industry the company or manufacturer is every individual wants to apply smart manufacturing to their own. Therefore, the information technology sector is not just a participant in the market, it is also a foundation for the market and is a qualified participant. Therefore, the Industrial market has been dispensed and since internet of things has been recently initialized and standardized. The anonymous entry-level industry, manufacture, and equity of the market have all been standardized by the internet of things. Furthermore, the information technology sector is implementing modern solutions including augmented reality, virtual reality, machine learning, artificial intelligence, and the several modern solutions of the market.

DRIVERS

The surging demand for software systems that reduce time and cost is driven by businesses seeking to enhance operational efficiency and maximize profitability.

The increasing demand for software systems that help to save time and cost is due to the fact that companies are more oriented towards enhancing operational efficiency and optimizing profitability. In such a competitive business environment, an increasing number of organizations are relentlessly striving to optimize their performance without compromising the quality. Software systems that help to automate some aspects of business operation, optimize resource allocation or improve project management are likely to be applied to. In such a way, businesses can count on faster response times and reduced labor costs, coming with the elimination of manual measures and reduced human error.

This demand led to the increased use of computers and, therefore, various applications, including word processors, accounting software, and other organizational programs. The use of different versions of these systems helps these companies manage their operations, optimize their workforce, maximize performance, and reduce costs. Systems focused on accounting, customers, inventories, employee information, and supplies, allow small and medium-sized companies to choose and personalize them, increasing or decreasing their capacity and enlarging the control.

The cloud-based, these systems also offer a high level of security and regular adjustments by the hosting company. The installation of these software systems into the current machinery and workflow also saves money. For example, inventory management systems help organizations in product storage or stock management, reducing stocking parts’ costs, and benefits of storage/waste: stockouts or overstock overall. At the same time, project management systems help teams communicate and work together better, spending less time on appropriate possible approvals.

The growing adoption of advanced technologies like big data, cloud computing, and 5G is driving smart manufacturing by enabling secure data management, faster machine communication, and real-time process monitoring.

The manufacturing sector has been witnessing a revolution in the recent period. Increased and immense adoption of high-level technologies like 5G, big data and cloud computing is behind the transformation. These technologies influence the sector through their provision of a favourable environment for smart manufacturing solutions. The effect of big data, cloud computing and 5G provides a mechanism which ensures that manufacturing processes are efficient, productive and flexible. A big data driving operation allows a manufacturer to handle an enormous amount of data.

Consequently, information obtained is used to affect improvements, predict failures and maintain quality products. This is a result of more informed decisions which are linked up and down the manufacturing process. As a result, the manufacturing process is enhanced, and innovation and creativity are fostered.

Useful and cost-effective storage base on which databases are stored is a great advantage to manufacturers. Provision of cloud software ensures manufacturers can access data from any source and location. It is essential for the manufacturing process, which is in use because it is linked up with a broad range of stakeholders and other involved parties like distributors. The cloud services used are also essential because they are linked and supplement security by safeguarding the whole of manufacturing processes from cyber-attacks. This is essential for manufacturing as the integration of these processes is essential to ensure efficiency.

RESTRAIN

The absence of standardized practices among equipment manufacturers and in connectivity protocols.

The absence of standardized practices among equipment manufacturers and in connectivity protocols is one of the significant challenges in the industry. Since there is no uniform standard companies follow, many products cannot be integrated due to compatibility issues, ultimately leading to slow process and ineffective work. Thus, one of the key barriers to technology adoption is avoiding investment and additional time expenditure on making various products compatible and understanding how they work with other items. Thus, the absence of standardization results in connectivity protocols produced by various companies not working properly as they cannot share data in an efficient manner. This issue is critical for both industrial automation, smart homes, and the Internet of Things. The sector cannot function effectively if appliances do not work together and product data cannot be shared. Similarly, standardization of connectivity can allow better automation of work machines, which can optimize production, minimize incorrect operations, and, ultimately, improve performance.

KEY MARKET SEGMENTATION

By Component

The software accounted for the largest revenue share of approx. 49.9% in 2023 and is expected to dominate the market over the forecast period. This is primarily due to the fact that the industry is moving towards complete automation and the software form the part of the backbone of the industry. The advanced software would enable the robots, drones, and other machinery to run without any intervention required from the human.

The hardware segment is anticipated to grow at the highest CAGR of 14.2% over the forecast period. The market is going to require high-level hardware that goes in harmony with advanced software. In order for the advanced software to be applicable, it requires modern and up to date hardware. The manufacturing plants would use the hardware that is low power consuming and is swift and can run the parts with light sensors.

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By Technology

The Discrete control system segment captured the highest market share of 16.5% in 2023 and is expected to maintain its dominance over the forecast period. The discrete control system technology runs in the background and offers control and monitor facility to the administrator. The market provides the technological command and overview of every process in its basic and advanced level. The market is highly accessible anywhere due to this amalgamation of technology and industrial automation.

The 3D printing segment is expected to grow at a highest CAGR of 17.9% over the forecast period. The smart manufacturers can draw any small or larger part using 3D software and then, print it on the 3D printer. The 3D printing saves time and cost of a smart manufacturing plant as it is extremely easy to draw and print it then and there. The market is a considerable purchaser and investor in the 3D printing equipment and software.

By End-Use

The Automotive industry registered a largest revenue share approx. 24.6% in 2023 over the forecast period. Many automotive manufacturers are running at very minimal profits, so they turn towards smart manufacturing to reduce waste and cost and to increase their margins. The market also helps automotive companies maintain a high level of standardization of their products.

The Aerospace & defense industry segment is predicted to register a significant CAGR of 16.8% over the forecast period. This industry is investing heavily in smart manufacturing as precision in the product is key. For space research, multiple flights are needed for testing which can only be achieved by smart manufacturing rockets at a rapid pace. The defense industry invests significantly in industrial automation to be able to come up with modern defense mechanisms to mitigate any new threats.

REGIONAL ANALYSIS

Asia Pacific region amounted to a leading market share of approx. 37.2% in 2023 and is projected to be the fastest-growing region over the forecast period. This can be attributed to vast opportunities across the developing countries such as India, China, and others that are on introduction of full automation.

North America is anticipated to grow at the highest CAGR over the forecast period due to the established dominant position of the region as a center for industrial automation, using of advanced technology and innovative manufacturing methods. Positive business climate, in particular in the US owing to the tax code reforms, substantial support packages for the manufacturing and infrastructure sector, and presence of the significant players in the high-tech space. Development of smart manufacturing in the industries is spurred due to the focus on the efficient exploitation of assets in the enterprises, necessity to follow prohibitive compliance with tougher conditions on workplace safety, and maintaining high standard of products quality.

KEY PLAYERS

The major key players are 3D System, Inc., ABB, Cisco System, Inc., Emerson Electric, General Electric, Honeywell International Inc., IBM, Mitsubishi Electric Corporation, Rockwell Automation, Inc., Schneider Electric, Siemens, Oracle, SAP, Stratasys, Yokogawa Electric Corporation and others.

RECENT DEVELOPMENT

In June 2023: Honeywell unveiled its latest innovation, the Honeywell Digital Prime solution a cloud-based digital twin designed to streamline the monitoring, management, and testing of process control changes and system modifications. This cost-effective tool empowers users to conduct frequent testing, leading to heightened precision in results and a notable reduction in the need for reactive maintenance.

In May 2023: Rockwell Automation Inc. collaborated with autonox Robotics, for the expansion and invention of robot mechanics. This partnership is expected to bring Kinetix motors and drives of Rockwell along with the autonox’s robot mechanics to achieve new manufacturing possibilities.

In April 2023: ABB is expected to invest USD 170 million in the U.S. market to create highly skilled jobs in manufacturing, innovation, and distribution operations. This investment is expected to create more demand for electrification and automation products.