Aeroengine Composites Market Report Scope & Overview:

Aeroengine Composites Market was valued at USD 3.53 billion in 2025 and is expected to reach USD 9.59 billion by 2035, growing at a CAGR 10.51% of from 2026-2035.

The Aeroengine Composites Market refers to the integration of lightweight, high-strength composite materials such as carbon fiber and ceramic matrix composites into aircraft engine components to improve efficiency, durability, and thermal performance. As modern aeroengines increasingly rely on these materials to achieve lower fuel consumption and reduced emissions, market growth is being driven by rising aircraft production, expanding defense and commercial aviation programs, and ongoing advancements in composite manufacturing and automation technologies.

In 2025, the Aeroengine Composites Market achieved an adoption level of approximately 72%, reflecting widespread use across global aeroengine manufacturing programs.

Aeroengine Composites Market Size and Forecast

• Market Size in 2025: USD 3.53 Billion

• Market Size by 2035: USD 9.59 Billion

• CAGR: 10.51%

• Base Year: 2025

• Forecast Period: 2026-2035

• Historical Data: 2022-2024

Trends in the Aeroengine Composites Market

• Increasing adoption of ceramic matrix composites (CMC) in high-temperature engine sections

• Growing use of automated fiber placement (AFP) and advanced manufacturing technologies

• Shift toward lightweight engines to improve fuel efficiency and reduce emissions

• Rising focus on sustainable and recyclable composite materials

• Strong demand from next-generation commercial and military aircraft programs

U.S. Aeroengine Composites Market Insights:

The U.S. Aeroengine Composites Market is projected to grow from USD 1.15 Billion in 2025 to USD 2.85 Billion by 2035, at a CAGR of 7.29%. Growth is driven by strong aeroengine OEM presence, rising commercial and defense aircraft production, increasing adoption of lightweight composites, advanced manufacturing technologies, and continuous investment in next-generation fuel-efficient engine programs.

Aeroengine Composites Market Growth Drivers:

• Lightweight Materials Driving Fuel Efficiency and Emissions Reduction

The growing demand for lightweight materials is a key driver of the aeroengine composites market, as weight reduction directly improves fuel efficiency and lowers carbon emissions. Replacing traditional metal components with advanced composites significantly reduces engine mass while maintaining structural strength and thermal performance. Studies indicate that a 10% reduction in aircraft weight can improve fuel efficiency by 7%, encouraging OEMs to adopt composite-intensive aeroengine designs to meet stringent global emissions and sustainability regulations.

Aeroengine Composites Market Restraints:

• Recyclability and Repair Limitations of Advanced Composites

Limited recyclability and complex repair requirements restrain the aeroengine composites market, as thermoset-based composites are difficult to reuse or reprocess at end of life. Repairing damaged composite engine components often requires specialized equipment, skilled labor, and lengthy certification procedures, increasing maintenance costs. Industry estimates suggest that less than 15% of aerospace-grade composite materials are currently recyclable, prompting OEMs and MRO providers to seek alternative materials, improved repair techniques, and more sustainable composite solutions.

Aeroengine Composites Market Opportunities:

• Rapid Growth of Ceramic Matrix Composites in High-Temperature Engine Applications

Ceramic matrix composites are increasingly adopted in high-temperature aeroengine applications due to their exceptional thermal resistance, low density, and durability under extreme operating conditions. Their use in turbine shrouds, combustor liners, and nozzles reduces cooling requirements and enhances overall engine efficiency. As aircraft manufacturers focus on improving fuel efficiency and lowering emissions, CMCs enable higher operating temperatures and longer component life, making them a critical material for next-generation aeroengine designs.

Aeroengine Composites Market Segment:

• By Material Type: In 2025, Carbon fiber composites dominated with 58% share; Ceramic matrix composites (CMC) fastest growing segment during 2026-2035

• By Engine Component: In 2025, Fan blades & fan cases dominated with 32% share; Turbine blades, vanes & shrouds fastest growing segment during 2026-2035

• By Aircraft Type: In 2025, Commercial aircraft dominated with 61% share; Military aircraft fastest growing segment during 2026-2035

• By Manufacturing Process: In 2025, Automated fiber placement (AFP) dominated with 35% share; Resin transfer molding (RTM) fastest growing segment during 2026-2035

• By End User: In 2025, Original equipment manufacturers (OEMs) dominated with 74% share; MRO providers fastest growing segment during 2026-2035

Aeroengine Composites Market Segment Analysis:

By Material Type: Carbon Fiber Composites Dominate as Ceramic Matrix Composites Emerge as Fastest-Growing

Carbon fiber composites dominate the material type segment due to their exceptional strength-to-weight ratio, fatigue resistance, and proven performance in critical aeroengine components such as fan blades and casings. Their wide qualification across commercial and military engines supports strong OEM adoption.

Ceramic matrix composites are the fastest-growing segment, driven by increasing use in high-temperature turbine and combustor applications, where superior thermal resistance, weight reduction, and fuel efficiency benefits are critical.

By Engine Component: Fan Blades & Fan Cases Dominate as Turbine Components Grow Fastest

Fan blades and fan cases dominate the engine component segment as composites enable significant weight reduction while maintaining high structural integrity and impact resistance. Their extensive use in modern high-bypass turbofan engines supports consistent demand.

Turbine blades, vanes, and shrouds represent the fastest-growing segment, fueled by rising adoption of ceramic matrix composites in hot-section components to improve thermal efficiency, reduce cooling requirements, and extend engine life cycles.

By Aircraft Type: Commercial Aircraft Dominate as Military Aircraft Show Fastest Growth

Commercial aircraft dominate the aircraft type segment due to high global passenger traffic, large aircraft backlogs, and increasing production of fuel-efficient narrow-body and wide-body aircraft. Composite-intensive engines are widely deployed to meet emissions and operating cost targets.

Military aircraft are the fastest-growing segment, supported by rising defense budgets, fleet modernization programs, and demand for lightweight, high-performance engines with enhanced durability and thermal capabilities.

By Manufacturing Process: Automated Fiber Placement Dominates as Resin Transfer Molding Expands Rapidly

Automated fiber placement dominates the manufacturing process segment due to its precision, repeatability, and suitability for producing complex, high-performance aeroengine structures at scale. Its ability to reduce material waste and improve quality consistency drives strong OEM preference.

Resin transfer molding is the fastest-growing process, driven by cost efficiency, shorter cycle times, and increasing suitability for producing medium-volume composite engine components with consistent mechanical properties.

By End User: OEMs Dominate as MRO Providers Emerge as Fastest-Growing

Original equipment manufacturers dominate the end-user segment as composite adoption is highest during new aeroengine production and integration. OEMs invest heavily in advanced materials to meet fuel efficiency, emissions, and performance requirements.
Maintenance, repair, and overhaul providers represent the fastest-growing segment, driven by expanding global aircraft fleets, longer composite component lifecycles, and increasing demand for specialized repair technologies and aftermarket composite services.

Aeroengine Composites Market - Regional Analysis

North America Aeroengine Composites Market Insights:

In 2025, North America holds the largest market share of approximately 38.4% making it the dominant region in the aeroengine composites market. Growth is driven by the strong presence of major aeroengine OEMs and Tier-1 suppliers in the United States, high commercial aircraft production rates, and sustained defense spending. Early adoption of advanced composite materials, continuous investments in next-generation engine programs, and well-established aerospace manufacturing infrastructure further support regional market leadership.

Europe Aeroengine Composites Market Insights:

Europe represents a significant market for aeroengine composites, driven by the strong presence of leading aerospace OEMs and engine manufacturers across the region. Growth is supported by continuous investments in next-generation, fuel-efficient aircraft programs and increasing adoption of advanced composite materials to meet stringent emissions and sustainability regulations. Collaborative R&D initiatives, technological innovation in ceramic matrix composites, and a well-established aerospace supply chain further strengthen Europe’s market position.

Asia-Pacific Aeroengine Composites Market Insights:

Asia–Pacific is the fastest-growing region in the aeroengine composites market, registering a CAGR of approximately 12.96% during 2026-2035. Growth is driven by rapid expansion of commercial aircraft fleets, rising air passenger traffic, and increasing aerospace manufacturing investments in China, India, Japan, and Southeast Asia. Government-led aviation programs, growing defense modernization efforts, and the gradual localization of composite manufacturing capabilities further accelerate regional market expansion.

Latin America Aeroengine Composites Market Insights:

Latin America’s aeroengine composites market is growing steadily, supported by increasing aircraft maintenance activities, fleet modernization programs, and rising adoption of composite engine components, particularly in commercial aviation and regional aircraft operations.

Middle East & Africa Aeroengine Composites Market Insights:

The Middle East and Africa aeroengine composites market is expanding gradually, driven by fleet expansion of major airlines, rising MRO investments, defense aviation programs, and increasing demand for lightweight, fuel-efficient aeroengine components across the region.

Aeroengine Composites Market Competitive Landscape:

GE Aerospace, headquartered in Evendale, Ohio, USA, is a leading player in the aeroengine composites market through its extensive use of advanced composite materials in commercial and military jet engines. The company integrates carbon fiber composites and ceramic matrix composites across fan systems, engine casings, and hot-section components to improve fuel efficiency, durability, and thermal performance in next-generation engines.

• In April 2025: GE Aerospace expanded the use of ceramic matrix composites in its next-generation commercial engine programs to enhance high-temperature performance and reduce engine weight.

RTX Corporation (Pratt & Whitney), headquartered in East Hartford, Connecticut, USA, is a major contributor to the aeroengine composites market, focusing on lightweight composite and ceramic materials for high-performance aircraft engines. The company leverages advanced composites in fan blades, cases, and turbine sections to improve efficiency, lower emissions, and extend component life across commercial and military platforms.

• In May 2025: Pratt & Whitney increased investment in advanced composite and CMC manufacturing to support its geared turbofan engine programs and future military propulsion systems.

Aeroengine Composites Market Key Players

• GE Aerospace

• RTX Corporation (Pratt & Whitney)

• Safran Group

• Rolls-Royce Holdings plc

• MTU Aero Engines AG

• Spirit AeroSystems

• GKN Aerospace

• Hexcel Corporation

• Solvay S.A.

• Toray Industries, Inc.

• Teijin Limited

• SGL Carbon

• Mitsubishi Chemical Group

• Owens Corning

• Park Aerospace Corp.

• Materion Corporation

• DuPont

• Albany Engineered Composites

• Avio Aero (GE Aviation Business)

• IHI Corporation