Tetrahydrofuran Market Size, Share & Segmentation By Technology (Reppe Process, Davy Process, Propylene Oxide, and Butadiene Process), Application (Polytetramethylene Ether Glycol (PTMEG), Solvents, and Others) and Region | Global Forecast for 2025–2032

Tetrahydrofuran Market Report Scope & Overview

The tetrahydrofuran market size was valued at USD 4.74 billion in 2024 and is expected to reach USD 7.94 billion by 2032, growing at a CAGR of 6.68% over the forecast period of 2025-2032. 

Tetrahydrofuran (THF) market analysis reveals increasing demand driven by spandex and PTMEG production. The global consumption of spandex has risen considerably, driven by the popularity of stretchable fabrics in athletic wear, fashion apparel, and, more recently, in medical textiles, particularly in developing countries such as China and India. So, it has led to a rise in THF demand. PTMEG is also gaining a lot of traction due to the increasing demand for comfort and performance apparel, which in turn has prompted textile manufacturers to expand their output of spandex. With the growing emphasis on sustainability, many companies are investing in bio-based PTMEG, which in turn propels the THF market. As the global population matures, this trend is expected to remain intact with shifting lifestyles, urbanization, and health awareness driving the textile and medical sectors worldwide which drive the market growth.

As per the Ministry of Textiles, Government of India, the technical textiles market, primarily driven by products such as spandex, is expected to grow at a CAGR of 10% to reach USD 40–50 billion by 2025.

In addition, the Department of Chemicals and Petrochemicals said that the synthetic fiber industry in India is growing strongly on the back of demand from apparel and industrial applications. Such trends directly drive the demand for THF for PTMEG production.

Market Dynamics

Drivers

•  Growth In the Electronics Industry Drives the Market Growth

The rise in demand from the electronics industry is impacting the tetrahydrofuran market growth. In electronics, tetrahydrofuran (THF) is crucial for use as a solvent in the manufacturing of high-performance polymers applied in wire coatings, adhesives, circuit boards, and cinematography. With the ever-growing global appetite for consumer electronics like smartphones, laptops, and wearable devices comes a need for more differentiated materials to deliver performance, reliability, and durability. In electronics, THF is a building block due to its miscibility with many different resins and polymers. Moreover, the development of 5G networks, electric vehicles, and smart technologies is making electronics more extensive, ultimately contributing to the rise in THF consumption. Moreover, tetrahydrofuran (THF) companies focused on the partnership and the new launch

In February 2024, Ashland partnered with Bio-on to investigate the production of Tetrahydrofuran (THF) using renewable feedstocks, with a focus on biobutanol. The goal of this collaboration is to mitigate THF manufacturing's impact on the environment through more sustainable practices. This effort reflects the increased momentum towards green chemistry and circular economy approaches occurring in the chemical sector.

Restrain

•   Volatility In Raw Material Prices May Hamper the Market Growth

The fluctuations in the prices of the raw materials may restrict significant growth in the Tetrahydrofuran (THF) market. The feedstocks for THF are mainly butadiene and maleic anhydride, which are all petroleum derivatives, and tetrahydrofuran solvent. This means that the THF market is extremely intertwined with crude oil prices, and any rise or fall in that value has a direct impact on THF. Moreover, any disruption to the flow of oil on a global scale due to geopolitical tensions, natural disasters, or policy changes can result in erratic spikes in prices for a key raw material. This hit production margins, and small- and medium-sized manufacturers would find it difficult to absorb or pass on the higher costs.

In addition, price volatility complicates long-term supply contracts and production planning, which can discourage new investment into the market. This kind of volatility is potentially a major threat to the THF industry for maintaining productive growth and competitiveness.

Opportunities

• Rising Adoption Of 3D Printing and Advanced Manufacturing Creates Opportunities in the Market

Investment in research advancement in expanding production and consumer adoption of 3D printing & advanced manufacturing technologies creates lucrative space for the Tetrahydrofuran (THF) market. It acts as a solvent in specialty polymers and resins for additive manufacturing use.  THF, the use of 3D printing for prototyping and production processes within primary industries such as aerospace, automotive, healthcare, and consumer goods is soaring, resulting in significant demand for these high-performance 3D printing materials. The high solvency of THF as well as the good compatibility with polyurethanes and other high-performance polymers, qualify THF as a very suitable component in the formulation of 3D printing materials. Such tetrahydrofuran (THF) market trends are likely to drive the demand for THF globally, as the manufacturing sector continues to transform from mass production to digital, accurate, and customizable production practices.

The U.S. government has launched a new initiative to enhance national security through the raising of a private-equity fund under the Small Business Investment Company Critical Technologies Chicago, Illinois, initiative. It sounds a lot like a new program to accelerate military production that could help solve supply-chain challenges, especially the use of 3D printing within the defense manufacturing base. It encourages investment in technologies that are salient to defense requirements, and it will enable participants to apply for up to $ 2 of government-backed loans for each $1 of equity ($175m limit). This reflects the need for a closer-knit public/private sector relationship to improve U.S. defense capabilities.

Segmentation Analysis

By Technology

The reppe process held the largest Tetrahydrofuran market share, around 45%, in 2024. This dominance is underscored by the availability of feedstocks alongside lower energy demands relative to other methods, such as the Davy or butadiene processes. The Reppe process is still attractive due to its ability to produce consistent products suitable for high-demand applications such as spandex fiber and specialty solvents. As the global textile, automotive, and electronics industries are increasingly expanding their demand for THF, the Reppe process, with its scalability and cost advantages, remains by far the most favored production pathway for key producers worldwide.

Davy Process held a significant Tetrahydrofuran market share due to its high compatibility with large-scale petrochemical operations and high efficiency in the conversion of butane/butadiene to 1,4-butanediol (BDO), 2-Methyl tetrahydrofuran, which is subsequently dehydrated to form THF directly through an industrially attractive process. Ricchione explains that the Davy method differs from the Reppe process, as it relies on hydrocarbons based on petrochemical feedstock. Thus, it might be an appealing choice for companies with a current natural gas or naphtha-based production infrastructure.

By Application

Polytetramethylene Ether Glycol (PTMEG) held the largest market share, around 56%, in 2024. The demand for PTMEG has increased significantly because spandex, which is also known as Lycra or elastane in the textile and sportswear industries, is being consumed extravagantly. Spandex fibers are friendly, elastic, and durable, and these traits make them widely used in products from activewear to medical textiles to automotive and other commercial and industrial fabrics. However, this demand for its application is directly increasing the demand for PTMEG.

Precipitated Silica holds a significant market share due to its ability to dissolve a variety of polymers, resins, and compounds. THF is used as a solvent in the pharmaceutical, coatings, adhesives, and paint industries. Its low viscosity, coupled with excellent chemical stability, also makes it ideal for a wide variety of solvent-based applications, most notably in the formation of polymers such as polyurethanes and polyesters. Moreover, THF serves as a cleaning and degreasing agent in the electronics and automotive industry, which has further enhanced its omnipresence in the solvents industry.

Regional Analysis

Asia Pacific held the largest market share, around 48%, in 2024. It is owing to the strong industrialization in the region, along with the rapid growth of demand for THF-based products and a plethora of key manufacturing hubs. The largest global producers and consumers of THF are based in this region, as strong demand from industries such as textiles, automotive, electronics, and pharmaceuticals continues to drive market growth. Spandex production, automotive manufacturing, and electronics are heavily reliant on tetrahydrofuran (THF) to make essential materials such as polytetramethylene ether glycol (PTMEG) and polyurethanes, and leading the international THF market are countries such as China, India, and Japan. In addition, THF demand is also driven by increasing infrastructure, urbanization, and R&D investments in emerging economies.

In April 2024, Hyosung revealed a $1 billion deal to construct new bio-textile materials factories in Vietnam. The move comes as the company looks to broaden its sustainable textile range. The investment is intended to address increasing worldwide market needs for sustainable spandex and the end-use textile products that use it.

North America tetrahydrofuran market held a significant market share and is the fastest-growing segment in the forecast period. It is due to the sophisticated industry & infrastructure segment, increasing high-performance material requirement, and a well-established textile and automotive manufacturing hub. North America has a strong chemical industry, with many leading players involved in the production of THF and its derivatives, such as PTMEG, the key component for spandex, polyurethane, and solvents. Another driver of demand growth is particularly the U.S., in the pharmaceutical and electronics sectors, two major THF markets.

U.S. Tetrahydrofuran (THF) market size was USD 0.76 billion in 2024 and is expected to reach USD 1.42 billion by 2032 and grow at a CAGR of 8.12% over the forecast period of 2025-2032. This is owing to the mature and diversified industrial base, high demand from end-use sectors, and the presence of prominent chemical manufacturers in the region. THF and its derivatives are used for spandex fibers and isocyanates. These products have established commercial infrastructures in the country. THF is also a drug solvent in the drug formulation process in the U.S. pharmaceutical industry, one of the largest pharmaceutical industries in the world.

In February 2024, Ashland Inc. joined forces with Bio-on and worked together to produce THF from renewable feedstocks like bio-butanol. In addition, the equities will enable the cost-effective manufacture of greener, digestible THF whilst minimizing traditional petrochemical manufacturing environmental footprints.

Europe held a significant market share in the forecast period. It is attributed to the emphasis on sustainable chemical manufacturing in the region, along with the presence of well-established industrial infrastructure and high demand for THF from various end-use industries, such as textiles, pharmaceuticals, and automotive. Europe is one of the largest regions in the global THF market owing to the presence of major chemical companies, which are highly investing in green technologies and bio-based THF production to comply with the severity of the environmental regulations imposed by the European Union.

Key Players

The major tetrahydrofuran market companies are BASF SE, Mitsubishi Chemical Corporation, Ashland Global Holdings Inc., LyondellBasell Industries, Dairen Chemical Corporation, INVISTA, Sipchem, Nan Ya Plastics Corporation, Shanxi Sanwei Group Co., Ltd., and Xinjiang Tianye Co., Ltd.

Recent Development:

• In January 2024, The LYCRA Company announced the launch of the world's first commercial-scale production of bio-based spandex fiber, a significant milestone in sustainable chemical production

• In April 2024, Hyosung invested USD 1 billion in the construction of plants in Vietnam dedicated to producing new bio-textile materials to satisfy the increasing demand for sustainable textiles.